These require two 15 mm wrenches or a wrench and 15 mm socket. Welcome to our 944 Turbo Technical Articles section. Designed using state-of-the-art technology and with . To do this, loosen the exhaust nut several turns and then install a second nut onto the stud. Exhaust Manifold Removal - Pelican Parts Forums Pelican Parts Forums > Porsche Forums > Porsche 944 Turbo and Turbo S Exhaust Manifold Removal Register Garage FAQ Community Calendar Today's Posts Search Notices Welcome to the Pelican Parts Forum! Your email will not be publicly displayed anywhere or used for any other reason. If you do remove them and have them welded, be cretain that the holes and manifold studs line up perfectly. Connect the vacuum line connections to the fuel damper and fuel pressure regulator. Loud! Porsche 986 987 996 997 gas Fuel Cap +Clip GENUINE oem pertrol tank . This car is the only one driven both daily on the street and in the Nordic Porsche Sports Cup series. The AC condenser leaked($1500 to replace and recharge due to having R1234YF), and the rest of the truck was just rusty. Save money by doing your own work and perform the repairs using the information we've provided here. Formed with mandrel bends making it free flowing throughout without pinch points and collapsed tubing like the factory system. Accessories pads and discs for Porsche 356, 911, 912, 914, 924, 928, 944, 964, 968, 928, Boxster, Cayman, 996 and 997. Powered by Miva, Lindsey Racing is your 24/7/365 source for Front Engine 4 Cylinder Porsche Parts Lindsey Racing is your 24/7/365 source for Front Engine 4 Cylinder Porsche Parts, 3 INCH LINDSEY EXHAUST FOR STOCK HEADERS 924S / 944 8v '83-'89, 3 INCH LINDSEY EXHAUST FOR MSDS HEADERS 924S / 944 8v '83-'89, 3 inch STAINLESS TIP SLASH CUT ROLLED LIP, 3" Slash Cut Rolled Lip Stainless Exhaust Tip. Straight Through Silencer. However, this is one of those rare cases. OEM, Group - OEM Porsche Part # 048129587D (048-129-587-D) Toggle Navigation. 92.31 + 11.39 P&P . Also, for turbocharged cars with one piece cross-over pipes, remember to fill and vent the cooling system (COOL-02). from United States Car Service Estimate . Remove the six nuts and bolts that attaches the crossover pipe to the exhaust headers. Fabspeed Exhaust Gasket Replacement Kit for exhaust system flanges. Ensure the intake manifold lines up with the intake manifold brace. Picture 1 of 4. Product Vehicle Years; 968 : 1992 - 1995 . If equipped, connect the cruise control cable to the cruise control servo. The 1 and 4 is the tough one. Borla XR-1 Sportsman Racing Muffler Stainless Steel. Please see our article on coolant draining and refilling. Filters protect your investment from dirt and other contaminants to prolong the life of your engine. This time for the 944 NA. Disconnect all hoses from the intake manifold. - Porsche 944 Turbo All (1 per car) Our Price: $61.96 Cycling Valve - AKA Vacuum Delay Timed Valve Fits Porsche 944 Turbo 1986, 1987, 1988, 1989, 1990 and 1991 Our Price: $110.14 DME Relay - Fuel Pump Relay Fits - All Porsche 911 (964/993) - All Porsche 924S, 944 & 968. Step 3 - Removing the Manifold You'll see that each exhaust manifold pipe is attached to the main cylinder by 2 bolts. To remove the exhaust manifolds it is necessary to remove the exhaust manifold studs. Exhaust bolt repair kit for Porsche DFI Engines on 911/997/991/ Boxster & Cayman (9A1) 2009-Onwards . Porsche 944 Turbo (951). moot. It is a good idea to use a punch and tap the inside of the bolt before attempting to remove it. + All Soul Performance Products are backed by a renowned Lifetime Warranty for both street and track use. Watch this item. . This can help break the corrosion. Porsche 944 Exhaust Manifold Gasket Buy Online. The large hose (green arrow) supplies coolant to the crossover pipe and the electrical coolant pump (yellow arrow). -fits all Porsche 911 turbo 930 vehicles (1976-1989)-increases horsepower and torque by 46 whp and 33 ft-lbs-dramatically improves sports car sound with a deeper exhaust note.-constructed from t304 stainless steel, 14-16 gauge c.n.c. Please see our article on coolant draining and refilling. Straight-cut male M22 thread fits Setrab and Mocal oil coolers. Also make sure the Allen socket is completely seated in the bolt head. If the nuts turn on the stud, the outside nut needs to be tightened. And replace the torque and intake bolts to manufacturers specifications for 1989 Porsche 944 S2. You are going to need to drain the coolant to below the level of the pipe. 401 N Hamilton Rd, Columbus, OH, 43213. Price: 30.00. If the bolt will not loosen at first, sometimes giving it a little tighten first will help. Porsche 944 Mufflers from $50 | CarParts.com Retrieve quote Track order File a Return Sign In or Create Account 0 Shipping to: La Sall. Condition: Used Used. This pipe has been removed and capped off on many cars as it is not used and it has a tendency to rust out and cause exhaust leaks. C $52.43. Most of the brands offered will provide the same performance benefit but lower quality metals can rust and crack so we recommend a good 304 stainless steel option. Mandrel bent high v.(choose a part on the right to read more) General Fitment 911 1974-77 930 1975-77 911 1978-83 Contact the seller. 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By continuing to browse the site you are agreeing to our use of cookies. TITANIUM GRADE 5 Porsche 924 944 EXHAUST Manifold Stud Kit GRADE 5 . 0:50. Item information. $85.00 . or Best Offer +C $83.52 shipping. Remove the six nuts and bolts that attach the exhaust pipe to the exhaust manifolds. Designed using state-of-the-art technology and with customers in mind. Here is an excellent used original genuine Porsche exhaust mounting hanger 951.123.155.02 with outer clamp 951.123.179.02 as used on 1986-91 944 Turbo models. There are a surprising amount of systems for the car located under the manifold. Applies to: Porsche 944 Turbo (1982-91) Oil and Filter Replacement Project Time: 1 hour All systems come complete with band clamps for installation. Inspect exhaust studs, clean carbon and old gasket off cylinder head. Also, you're going to be messing w/those for a while to get them out w/the cam housing still there, so be warned, but they do come out. While the crossover pipe is metal and very seldom breaks unless it is involved in a collision, it is in the way of a lot of things. You'll need to loosen all the bolts and remove them. 944 Tuning Stages Typical stage 1 mods often include: Suspension upgrade (drop 27mm - 39 mm. Disconnect spark plug wires from spark plugs and move out of the way. Porsche 944 clutch master and slave . For models with a two-piece crossover pipe, remove the nuts and bolts on the triangle shaped flange between the crossover pipe and the wastegate. Pulling the waterpipe above the headers is not a bad idea. Copyright 2023, Only944 llc. Remove the center header first. Then I install some other items that I had to remove to access the oil cooler, such as the heater return pipe and power steering pump. + Fits all Porsche 986 Boxster vehicles with manual transmission (1997-2004) + Weighs 24.8 lbs / 11.2 kg less than factory exhaust components (14.7 lbs vs 39.5 lbs) + Designed and built in-house at our Willow Grove, PA facility. Pay close attention to the orientation of the intake manifold gaskets when installing. Aircraft exhaust gaskets are BAD to leak. Some coolant will come out of the turbocharger cooling jacket. Try browsing the Accessories or Exploded Diagrams! This will require partially draining the coolant system. Free shipping . Can't find what you're looking for? 944 1985-88 - Engine . On turbocharged cars, install the pipe between the intercooler outlet and the throttle body. Porsche 944 Turbo (951) Technical Articles. Remove the two Allen head bolts that attach the coolant return pipe to the cam housing. Take your time as these bolts strip easily and can be in spots that are tough to get to. On normally aspirated cars, attach the vacuum hoses to the bottom of the intake manifold as it is lowered into place. Porsche 944 - Exhausts - 1982 to 1992 Centre Silencer Exhaust Box Stainless Steel 924S 944 944S & 944S2 1982-1992 SKU:2076 In Stock Polished 304 Stainless Steel. a bucket full of IAC valves, a full front suspension, a set of ball joints, a set of exhaust manifold bolts, a few . This product is made of high-quality materials to serve you for years to come. The Pelican Pit Stop includes news and special offers custom to your vehicle. Designed using state-of-the-art technology and with customers in mind. Gaskets prevent leaks which rob performance. This pipe has been removed and capped off on many cars as it is not used and it has a tendency to rust out and cause exhaust leaks. All of these have to be taken out to remove the exhaust manifold. This is also a good time to consider giving your coolant system a good flush. Remove the nuts on the turbocharger discharge pipe flange (near O. safely raising and supporting your vehicle. Remove the nuts and bolts on the hanger in front of the catalytic converter, the rear of the catalytic converter, and at the rear of the muffler. Porsche Columbus. Place some rags under the hose on the discharge of the turbocharger cooling pump going to the turbocharger. Provide to get notified when a staff member responds to your question. Picture Information. I've done this twice, including about two weeks back. Elring Exhaust Manifold Gasket. This product is made of high-quality materials to serve you for years to come. Tasks ranging from a simple exhaust system update through an engine removal, are consistently plagued by snapped, rusted, and broken exhaust manifold bolts. http://www.youtube.com/watch?v=Y9b22O3QLaA 5.Install the new gasket for intake manifold around water passages with gasket sealer. Also fits the engine case scavenge port, Carrera and C2/993 oil coolers. In this episode I rush to finish putting the Garnet 1986 Porsche 944 back together. I start my getting the headers and exhaust put on, then the starter and flywheel plate. Applies to: Porsche 944 Turbo (1982-91) Cabin Filter Replacement Project Time: 1 hour Even though the early 944 only has air filter screens this article will show you how to remove them and make some suggestions on installing home made filters. . Remove the CO sample tube from the exhaust pipe. it sends me to pipe that sends coolant to other areas. Porsche 944 Turbo (951) Technical Articles. I am looking to remove the headers from my 86 turbo as they are cracked, and I was wondering what is the quickest way that people have found to do this. Prices may vary depending on your location. The exhaust studs will actually have to come out from the head to remove the manifolds. Brand New. Then loosen the clamp connecting it to the turbo (yellow arrow) and remove the boot. There were a few slightly different interations, but basically the same design. Remove the oil dipstick tube to intake manifold mounting bolt. This product is made of high-quality materials to serve you for years to come. $82.00. These metal beads are always reinforced with metal sheets to resist the component movement that arises from large fluctuations in temperature. Allen head and cheesehead bolt removal (clarks-garage.com) Brakes Check the brake system (clarks-garage.com) Checking brake pad thickness and brake pad replacement (clarks-garage.com) Fluid replacement and bleeding (clarks-garage.com) Master cylinder replacement (clarks-garage.com) Parking brake adjustment (clarks-garage.com) On normally aspirated cars, install the air intake hose between the air flow sensor and the throttle body. If you're not draining the cooling system, just being able to swing it around could be good enough. Depending on the size of your engine, you could have 4 or more manifold pipes running from your engine. Tighten the outside nut against the inside nut while holding the inside nut with a wrench to prevent it from turning. If you break a stud off there is a very good chance that you are going to have to pull the head to remove the broken stud. Muffler Replacement Pipe - 19" hollow pipe replaces muffler. The early 951 headers are notorious for cracking. NICE USED ORIGINAL PORSCHE 944 TURBO STAINLESS STEEL EXHAUST HEADER MANIFOLD. PickleZygote Porsche 944 07k, . Connect all vacuum hoses to the intake manifold. I should have photographed which way I had to turn the header to get it in and out. With over 163,000 cars produced, the 944 was the most successful sports car in . When I did it, I removed the water line as well as the studs. 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On some cars, the gaskets are shaped identically but, must be oriented differently during installation. Unplug the turbocharger cooling pump and remove the turbocharger cooling pump mounting bracket. Remove the CO sample tube from the exhaust pipe. This can help break the corrosion. On turbocharged cars, remove the pipe between the intercooler outlet and the throttle body. It is located to the right of the throttle body near the intake manifold brake booster hose connection. This special low-profile fitting is about .25 inches shorter than our standard M22 to 30mm fitting and provides superior clearance for hose ends. I do recommend using new hardware when installing the exhaust system. Engine Mods Include: 3 Liter 968 block bored to 105 mm LR 65 Turbocharger (LR) 3" to 5" exhaust (LR) Stainless steel 3" downpipe (LR) Sport headers (LR) Catcam cam Porsche 944 Turbo Heat Shield Brackets Lot Oil Cooler Header Exhaust Manifold. A long (6") 6 mm Allen head socket works well for this application. Pelican Parts specializes in performance and OEM-quality replacement parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques. From above, remove the two turbocharger inlet flange nuts and bolts at the top of the flange and the nut and bolt on the bottom of the flange nearest the front of the car. JAPANPARTS B087 Glow Plug. Exhaust header removal on the 951 is never fun. Daihatsu Mira L200 EF-EL exhaust manifold and catalytic converter. 18,82. incl. Good condition. How to Install a Performance Intake Manifold and Replace Gaskets (Dyno PROOF) ChrisFix 6.4M views 4 years ago MGB cylinder head & gasket replacement Endfloat 2.7K views 3 months ago Ford F-150. RELIABLE SHIPPING. Install the oil dipstick tube to intake manifold mounting bolt. This was one set of a group of headers I designed and fabricated to run on a Porsche 944 Turbo race car. Porsche 944 1986, Exhaust Manifold Gasket by Victor Reinz. Determine if the manifold is cracked or broken. delivery costs. Disconnect the vacuum hose from the throttle body and throttle position switch electrical connector. Here is a video with the lights on in the test cell. Buy it now. Begin by soaking everything in penetrating oil. '88 944 TURBO S 3 Liter Street Legal Track Racer! Greatly reduced prices on many brand-name spares. Porsche 944 Rip and Rebuild - Exhaust system removal - YouTube 0:00 / 4:39 Porsche 944 Rip and Rebuild - Exhaust system removal 3,203 views Sep 7, 2015 39 Dislike Share Save DrDIY. Low Profile Setrab Fitting. Install the intake manifold retaining bolts (8 - M8 Allen head) and torque to 20 Nm (15 ft-lbs). Focusing on the 986 and 987 Boxster models, 101 Projects for Your Porsche Boxster presents all the necessary information, associated costs, and pitfalls to avoid when performing a wide array of . 40.00 + 30.59 P&P . Auto parts shop for PORSCHE 944 Parts catalogue for PORSCHE Exhaust - buy cheap. 1987 Porsche 944 Turbo: 5,000: 2,800: 5,660: . Secure payments via: Carriers: Check if this part fits your vehicle. This is still cross-linked incorrectly. Standard kit comes in sets of 8 which is enough studs for all 944 / 944Turbo / 924S cars. Removing it is the only way to service or replace them. For example, on turbocharged cars, the #1 cylinder gasket orientation is not the same as the #2, #3, and #4 cylinders. http://www.narma.com/porsche_951_exhaust_header_faq.htm, Pelican Parts Catalog for Porsche, BMW, Mercedes-Benz, MINI and More. It is a good idea to use a punch and tap the inside of the bolt before attempting to remove it. $99.00 . Also included is a Hex-Plus allen key for trouble free installation. Until the lifter is in contact with valve step, you can place rocker arms over the top, reinstall the push rods, and tighten rocker nuts. Make sure the vehicle is cool to the touch and follow the instructions on our draining and bleeding your coolant article for additional assistance. Professional and fast replacement of exhaust manifold gasketsExhaust manifold gaskets require metal beads where the gas passes through at very high temperatures and low pressure. Categories; About Us; Select a Vehicle Close. Exhaust Manifold Fits 1984-1987 Jeep Wagoneer 2.5L L4 Dorman 944NN54. (intake on one side, exhaust on the other) with the turbo mounted OPPOSITE the exhaust manifold the first time I saw it I was rather confused. Connect the throttle cable to the throttle body. Connect the fuel supply and return lines. You are currently viewing our as a guest which provides you with limited access. 2023 Lindsey Racing. Exhaust Manifold Right Fits 2001-2003 . However, no wrench is need for the nut as it is tack welded to the flange. 1987 Porsche 944 Turbo 2.5L 8V Turbo (217hp @ 5800rpm/243 ft-lbs @ 3500rpm, stock) Factory Options . Manifold to header pipe / header pipe to turbo / wastegate to exhaust pipe View/Change Diagram. 614.552.5481. byersporscheparts@byersauto.com. Sponsored . It may be necessary to remove the coolant return pipe completely to get the exhaust headers out. These metal bolts tend to corrode with the aluminum in the block and manifold. DETAILS. FUEL-09, Intake Manifold Removal and Installation, Long 6 mm Allen head socket / Long 6 mm hex key. Your email will not be publicly displayed anywhere or used for any other reason. While the gasket can be installed in the same orientation as the other cylinders and still fit, if done so, the gasket will partially block the injector flow path affecting the injector spray pattern. If other work is to be performed while the intake manifold is removed, cover the cylinder head intake ports (stuff clean rags into the ports or cover them with duct tape). Pelican Parts specializes in performance and OEM-quality replacement parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques. Any mechanical stress on a stainless steel header will cause it to crack again. PORSCHE 944 TURBO EXHAUST MANIFOLD Can't find what you need? "Race Only". The Porsche 944 is a sports car manufactured by German automobile manufacturer Porsche from 1982 until 1991. Using a pry bar, separate the crossover pipe from the exhaust headers and lower the crossover pipe from the car. Top Rated Seller Top Rated Seller. Spray all the hardware with penetrating oil. Uk mainland delivery ask for other areas . Exhaust Manifold Gasket by Elring. At the back of the intake manifold, disconnect the speed and reference sensor electrical connector mounting bracket from the intake manifold by loosing the retaining bolt and sliding the bracket off. $38.00 View Details NICE USED ORIGINAL PORSCHE 944 TURBO STAINLESS STEEL EXHAUST HEADER MANIFOLD Connect the speed and reference sensor mounting bracket to the back of the intake manifold. 61301 Auto Body Parts & Mirrors Headlights & Lighting Engine & Drivetrain Brakes, Suspension & Steering Interior Exterior Tools & Garage Wheels & Tires Price Match Guarantee 90-Day Returns Lifetime Replacement Each kit contains 8 precision machined stainless exhaust studs with matching copper locking nuts and double thick yellow zinc plated washers. There were a few slightly different interations, but basically the same design. Remove the cable clamp holding the cruise control cable to the top of the intake manifold and move the cable out of the way. Porsche 944 - Exhaust Manifold Header Pipes $189.00 $19.00 shipping NICE ORIGINAL GENUINE PORSCHE 944 CAST IRON EXHAUST HEADER MANIFOLD For Cyl 2-3 $129.95 Free shipping or Best Offer Porsche 944 - Exhaust Manifold Header Pipes $149.99 Free shipping PORSCHE 944 EXHAUST MANIFOLD LOT TURBO PIPING UPPIPE LOT PORSCHE EXHAUST PIECES $124.99 Typical stage 2 mods often include: fuel pump upgrades, Fast road cam, Ported and polished head, high flow fuel injector, Power/Sport clutch. 94411120504. No fees Find insurance savings (100% Free) OVERVIEW Exhaust Manifold Gasket Costs on average $141.76 - $173.26 Parts cost on average $30.25 - $36.97, and services cost $111.51 - $136.29. Ensure the intake manifold lines up with the intake manifold brace. Next, safely raise and support the vehicle. As the manifold is lowered the bolt will slide in to the "U" of the intake manifold brace. Includes: (2) 4-bolt flange gaskets and (1) 3-bolt flange gaskets. Tap the manifold with a rubber mallet to free it up. If the intake manifold does not lift off the head easily, strike the intake with a rubber mallet to break it free. A front-engine, rear-wheel drive mid-level [citation needed] model based on the 924 platform, the 944 was available in coup or cabriolet body styles, with either naturally aspirated or turbocharged engines. 944-111-135-01. For cars with a one-piece crossover pipe it will be necessary to remove the wastegate to remove the crossover pipe. 100 Cell Sport Cone Catalyc (110mm X 390mm) $432.70 Part #: RFVD11399910 B&b Catback Exhaust System $1469.43 Part #: RFPOR0260 Call For Availability - Fabspeed 944 Turbo 951 Exhaust Gasket Replacement Kit $59.00 Note: 944 TURBO 1986-89 Part #: RFSPOR944TGSKT Dansk Exhaust System 944 S2 1989-1991 $979.56 Note: 944S2 1989-91 Part #: R94411104103 Page of 1 Air Filter Fits - Porsche 944S2 All Our Price: $29.84 Air Filter Fits - Porsche 968 All Thanks, I will alert the web team. Specifically it's the link on the instructions for figure 6 for clutch removal that talk about removing the cross-over exhaust that inadvertently takes you to this page. It is best if you can do this over a few days and heat cycles before you attempt to remove everything. ) )) Buy stuff from EFIExpress! Porsche 944 Exhast Manifold 2.5cc 1988. 140.97 + 70.04 P&P . Use a flathead screwdriver and separate the hose from the . Click to enlarge. Remove the turbocharger inlet flange bolt on the bottom of the flange nearest the back of the car. The first is to distribute the coolant from the reservoir to the radiator and from the coolant pump housing to the head as well as offering a support bracket for the air box housing. You will find yourself wanting to or needing to remove it for a host of projects on the vehicle. Porscheshop offer Sports Exhaust for Porsche Cayman & S Generation 1 2005 to 2009 From Full Stainless Steel Systems, Manfolds, Cats, Rear Boxes & Tailpipes This websites use cookies. Porsche 944 Exhaust Manifold Gaskets. Direct Replacement for All cars Excluding 944 Turbo. SET YOUR VEHICLE Get an exact fit for your Porsche 944 Make Model Engine 1-4 of 4 Results Mahle Original Exhaust Manifold Gasket MS10067 Part # MS10067 SKU # 147920 1-Year Warranty Check if this fits your Porsche 944 Notes: Composite, Set. Torque the brace bolt (M8) to 20 Nm (15 ft-lbs). Just from looking at it, it seems I can not pull them from the top as the studs stick out to far to clear, and to pull them out from the bottom means I have to remove the crossover pipe. - Nick at Pelican Parts. This article will show you how. PRICE: 15.49 $1549 "/> Porsche 944 Exhaust System Parts Heritage Parts Centre have a selection of exhaust parts to fit your classic Porsche 944 - exhaust fittings and exhaust sections & silencers. This is the first time I have taken my own wrenches to this car and it seems to be I bit more tightly packed in there then my good old 914 so any time saving info would be a big help. Cars, install the pipe only way to service or replace them pulling waterpipe. Comes in sets of 8 which is enough studs for all 944 944Turbo. Run on a Porsche 944 S2 manifold retaining bolts ( 8 - M8 Allen head socket / Long 6 Allen... Pinch points and collapsed tubing like the factory system Part # 048129587D ( 048-129-587-D ) Toggle Navigation on. Had to turn the header to get notified when a staff member responds to question. Plugs and move the cable out of the intake manifold and catalytic converter cylinder head crossover pipe +Clip... 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